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ROSIN
ACTIVATED FLUXES (RA TYPE) |
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These
Fluxes are clear, homogenous solutions of WW grade rosin in special
alcohol solvent systems with effective activating agents. They can
be applied by foaming, dipping or spraying. |
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FLUX
- 15C |
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It
is a liquid solution with approximately 15% solids containing water
white rosin blended solvent system with activators. The chlorides
are approximately 0.1%. The surfactants incorporated into the flux
yield relatively tackfree residues. |
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FLUX
- 615 |
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ICM
615-FOAM FLUX is a liquid solution with approximately 15% solids containing
water white rosin blended solvent system into which a small amount
of effective activating agent is incorporated. The chlorides are approximately
0.25%. |
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FLUX
- 638 |
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ICM 638-FOAM FLUX is a liquid solution with approximately
38% solids containing ww-rosin with activators and surfactants. The
chlorides are approximately 0.2%. |
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ROSIN MILDLY ACTIVATED FLUXES
(RMA TYPE) |
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These
Fluxes contain WW-rosin and solvent systems similar to RA fluxes,
however, the activation is so incorporated that the chlorides are
within 0.075%. They can be applied by foaming, dipping or spraying. |
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FLUX
- 7A |
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ICM
7A FLUX is a liquid solution with approximately 8% solids containing
water white rosin blended solvent system with which effective activators
are so incorporated that the chlorides are maximum 0.055%. |
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ROSIN
NONACTIVATED FLUX (R TYPE) |
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These
Fluxes contain WW-rosin and solvent systems without any activating
agents. They can be applied by foaming, dipping or spraying. |
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FLUX
- RN40 |
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It
is a liquid solution with approximately 40% solids containing WW rosin
in solvents system without any activating agent. |
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ORGANIC
WATER SOLUBLE FLUXES |
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Organic
fluxes provide greater fluxing action than rosin but the ionizable
nature of the water-soluble residues necessitate their adequate removal,
generally with deionised water. |
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FLUX
- 103 |
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It
is a water soluble organic activated flux. It is especially adaptable
for foam fluxing, however, it can also be applied by dipping or brushing.
It is used where inorganic fluxes are too corrosive to use and rosin
fluxes are too inactive for the application. It is essential that
the flux residues be completely and adequately removed. |
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NO
CLEAN - LOW SOLIDS FLUXES |
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The
no-clean fluxes are halogen-free with low solids. They leave very
little residues that require no-cleaning. The non-corrosive and non-conductive
characteristics of the residues usually yield higher surface insulation
resistance than the residues of typical organic water soluble flux.
They can be applied by foaming, dipping, spraying. |
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FLUX
- 707 |
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It
is halogen-free, modified rosin, low solids solvent designed for wave
soldering conventional and surface mount circuit board assemblies. |
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FLUX
- 708 |
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It
is halogen-free, non-rosin, low solids solvent system designed for
similar application as Flux-707. It contains synthetic resin. |
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FLUX
- 709 |
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It
is halogen-free, rosin-resin free, with lower solids percentage solvent
system designed for similar application as Flux-707. However, it has
less foaming action than Flux - 707. |
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| FLUX
- 915 (VOC - Free) |
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is a VOC-free, halogen-free foamable flux with low solids water based
system. Although it is a No Clean Flux the flux residues are water
soluble and can be cleaned with deionised water. |
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TINNING
OIL |
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A
refined synthetic oil for use as a blanket on top of molten solder
to minimize dross. |
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SOLDER
BARS |
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High
purity of Tin and Lead uniformly alloyed in 63/37 or 60/40 proportion
for optimum performance and process consistency. |
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SOLDERING WIRE |
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Soldering Wire or flux-cored wire made with high purity tin and lead alloyed in various required popertions. |
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FLUX
PASTE HAND SOLDERING |
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For
applications where a liquid flux is inconvenient to use these paste
formulations are available. |
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FLUX
PASTE-S-18A (ROSIN ACTIVATED) |
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It
is a blend of water white rosin, surfactants and activators especially
formulated for assembling printed circuits. It can be applied to the
areas to be soldered by any convenient method. |
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FLUX
PASTE S7-MA (ROSIN MILDLY ACTIVATED) |
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It is a liquid solution with approximately 8% solids containing water white rosin blended solvent system with which effective activators are so incorporated that the chlorides are maximum 0.055%. |
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FLUX
PASTE NC 04 (NO CLEAN) |
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It
is a non-rosin halogen-free paste with surfactant and activator especially
formulated for assembling printed circuits. It is less active than
Flux Pastes S-18A and S-18MA |
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Typical
Temperature / Specific Gravity behaviour of Fluxes |
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PCB
ASSEMBLY FLUXES - PERFROMANCE CRITERIA |
| Criteria |
Characte-ristics |
No
Clean Low Solids Fluxes |
Rosin
Fluxes |
Organic
Water Soluble Fluxes |
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| Reliability |
surface
insulation resistance - SIR |
high |
low-without
cleaning high-with cleaning |
High-with
cleaning but generally lower than other two fluxes |
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corrosivity,
hygroscopic-
ness |
negative |
negative |
negative
after adequate cleaning |
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| Functionality |
solderability |
good |
good |
good |
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| magnitude
and nature of residues |
low
(not necessary to remove) |
medium
(optional to remove) |
corrosive
(must be removed) |
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| Operational
Latitude |
ease
in applying & controlling |
needs
more control |
easier
than No Clean Flux |
easy |
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| ease
in residue removal |
removal
not necessary |
less
easy to remove |
easy
and less expensive to remove but cleaing medium needs to be
monitored & controlled |
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| compatibility
to solder wide spectrum of boards & components |
narrow |
medium |
wide |
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SOLDER STRIPPERS (NON PEROXIDE)
- 2529 |
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It
is acid base chemical solution formulated to effectively remove tin/lead
and tin plated surfaces from copper substrate. It does not contain
peroxide or fluorides. Type Z is non foaming and can be used either
by spraying or dipping. Type N is a foaming type and is used by dipping
only. |
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SOLDER CONDITIONER - 1410 |
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It
is an acid base chemical cleaner for cleaning and conditioning tin/lead
plated surfaces. It removes ammonia salt residues formed during alkaline
etching. It can also be used as a presoldering cleaner to improve
solderability by removing oxides formed during storage. |
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SOLDER BRIGHTNER - 2727 |
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It
is a non-halogen, acid chemical cleaner for cleaning and conditioning
tin/lead plated surfaces. It contains additives to enhance reflow
characteristics when used as a precleaner prior to infrared or hot
oil fusing. It will remove ammonia salt residues formed in alkaline
etching system and oxides formed during storage. |
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COPPER CLEANER - 3033 |
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It
is an acid, organic, water soluble, sprayable cleaner to remove organic
and inorganic soils such as finger prints, light oil and tarnish from
copper surfaces prior to application of protective coatings, solder
mask, dryfilm photoresist or ink. |
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FLUX - 1539 (H.A.L.) |
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ICM
- 1539 HAL FLUX is a low viscosity organic liquid formulation developed
for Solder Coating of printed circuit boards by hot air levelling
equipment. The residue of flux is water soluble. |
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FLUX - 506 (RT) |
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It
is an organic liquid formulation developed for solder coating of printed
circuit boards by roller coating equipment. The residue of flux is
water soluble. (The process is also known as Roll Tinning). |
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FLUX - 205 (I.R.) |
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ICM
- 205 I.R. FLUX is an organic liquid formulation developed for use
in reflow of solder plated printed circuit boards by infra-red fusing
equipment. The residue of ICM - 205 is completely soluble in water. |
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RT-861 (ROLL TINNING SALT) |
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ICM RT-861 is a whitish granular powder. It contains halogens and it acts as a flux and a dross reducer and
enhances solder spread during roll tinning of printed circuits. |
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PROTECOT (PROTECTIVE COATING) |
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It
is a rosin based coating developed to preserve the solderability of
printed circuit boards by protecting clean metallic surfaces from
atmospheric oxidation and other contamination. It can be applied by
spraying, dipping or brushing to a circuit board which has been cleaned
and water rinsed. |
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